Thermal Energy Solutions

Vibrocompactors - Induction Furnaces

At Steinmetal, we offer a complete line of refractory vibrocompaction equipment designed to ensure fast, uniform, and safe installation of refractory concretes in induction furnaces. With our technology, clients achieve higher density, lower porosity, and extended lining life.

Types of Equipment

2 and 3 Piston Rotary Vibrators

  • High vibration frequency and adjustable centrifugal force.
  • Deep compaction for thick linings.
  • Designed for intensive use in casting and steelmaking.
  • Preventive and corrective maintenance services, and spare parts sales.
2 and 3 Piston Rotary Vibrators Image 1
2 and 3 Piston Rotary Vibrators Image 2

Floor Vibrating Plate

  • Ideal for compacting base layers and foundations.
  • Ensures homogeneous density across large surfaces.
  • Ergonomic operation for extended work periods.
Floor Vibrating Plate Image 1
Floor Vibrating Plate Image 2

Pneumatic Tamper with Accessories

  • Localized compaction in critical areas and complex geometries.
  • Interchangeable tips based on furnace design.
  • Low compressed air consumption, high operational efficiency.
  • Maintenance services and spare parts sales.
Pneumatic Tamper with Accessories Image 1
Pneumatic Tamper with Accessories Image 2

Automatic PLC Lifting System

  • Automatic control of assembly maneuvers.
  • Precise positioning of vibrators and molds.
  • Programmable cycles to reduce installation times.
  • Enhanced safety in handling heavy equipment.
Automatic PLC Lifting System Image 1
Automatic PLC Lifting System Image 2

Technical Specifications Comparison Table

Equipment Vibration Frequency Centrifugal Force / Impact Energy / Air Consumption Capacity / Application
2 Piston Rotary Vibrator 3,000 – 6,000 rpm 1,200 – 2,000 N 3.5 kW electric Medium linings
3 Piston Rotary Vibrator 3,500 – 7,000 rpm 1,800 – 3,200 N 4.5 kW electric Large linings
Floor Vibrating Plate 50 – 70 Hz 1,500 – 2,500 N 3.0 kW electric Foundations and base layers
Pneumatic Tamper 800 – 1,200 blows/min 30 – 50 Joules/blow 0.5 – 0.7 m³/min air Critical/localized areas
PLC Lifting System – – 2.0 kW electric Up to 3,000 kg load

Values may vary depending on the model and configuration requested.

Operational Benefits y Industrial Applications

Operational Benefits Industrial Applications
Higher density and strength of refractory concrete. Medium and high-frequency induction furnaces.
More durable linings, reducing maintenance needs. Ferrous, non-ferrous casting, and steelmaking processes.
Reduced installation time, optimizing plant shutdowns. Ladle linings and auxiliary equipment.

Innovative solutions with internationally certified quality.

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